With the increasingly sophisticated development of global road safety infrastructure, demand for solar road studs has shifted from ‘generic’ to ‘customised’ solutions. Significant variations in regional road conditions, climatic characteristics, and traffic regulations necessitate tailored product specifications.
For instance, rural European roads require adaptation to cold, rainy climates, demanding extended battery life and low glare. Southeast Asian tourist attractions necessitate corrosion-resistant, portable products with soft light colours. Furthermore, large-scale transport projects, scenic area renovations, and temporary construction sites often require bespoke solutions tailored to specific design plans.
Off-the-shelf products struggle to meet these specialised scenarios, frequently resulting in inadequate safety performance, high maintenance costs, and shortened lifespans. Customisation has thus become pivotal to enhancing project value.
Amidst the global surge in customisation demand, Chinese manufacturers stand out through distinctive strengths. Firstly, formidable customisation capabilities: a mature industrial chain spanning R&D, design, production, and testing enables rapid response to diverse requirements.
Secondly, they offer cost advantages through efficient production capacity and a comprehensive supply chain system, ensuring quality while controlling customisation costs. Furthermore, Chinese manufacturers possess extensive global export experience, familiar with traffic regulations and import standards across over 50 countries and regions including the EU, USA, and Southeast Asia.
Finally, sustained investment in technological innovation has enabled Chinese manufacturers to master core technologies such as efficient energy storage and intelligent sensing, underpinning high-end customisation.
With over a decade of industry expertise, we specialise in bespoke solar road stud solutions, having accumulated extensive practical experience. We offer a seamless, one-stop customisation service encompassing ‘requirements consultation – design development – sample production – bulk delivery – after-sales support’, eliminating intermediary steps.
Whether you are a distributor, engineering firm, or project owner, we precisely match your requirements with safe, energy-efficient, and cost-effective customised solutions, advancing global road safety infrastructure.
Functional customisation is our core strength, enabling flexible adjustment of key parameters to suit specific scenarios. Brightness can be tailored within the 200cd-800cd range, accommodating settings from low-speed footpaths to high-speed motorways. Lighting modes include constant illumination, flashing, or intelligent sensing to balance energy efficiency with hazard warning requirements.
Energy storage systems are also customisable, with battery capacities ranging from 600mAh to 2000mAh. with adjustable endurance of 3-15 days during overcast or rainy conditions. Paired with solar panels boasting conversion efficiencies ≥18%-22%, it adapts to regions with ample or limited sunlight.
Additionally, intelligent features such as radar/infrared sensing, remote monitoring (battery level tracking/fault alerts), and multi-colour switching can be integrated to fulfil smart traffic project requirements.
Customisation of appearance and installation methods directly determines product adaptability. Regarding shape and dimensions: raised versions offer height adjustment, in-ground types permit thickness customisation, while temporary installations support suction cup or counterweight designs. Beyond standard white, yellow, red, and green, bespoke colour schemes can be tailored to project requirements.
Installation methods are optimised for diverse road surfaces, offering solutions including 3M adhesive + nailing, full nailing, and embedded mounting. These adapt to asphalt, concrete, dirt roads, and other surfaces, ensuring secure and convenient installation while minimising road damage.
To meet diverse environmental durability requirements, we offer multiple material options. Housings can be selected from engineering plastics (ABS/PC), stainless steel, or aluminium alloy, each suited for corrosion resistance, high-temperature tolerance, or low-temperature endurance respectively. Waterproof ratings support customisation from IP67 to IP68, addressing conditions ranging from ordinary rainfall to coastal downpours.
Compression resistance is adjustable based on vehicle types, customisable within the 20t-80t range to accommodate everything from light vehicles to heavy goods vehicles. Through optimised material selection and structural design, we can also achieve a customisable service life of 3-8 years, meeting long-term project requirements.
To ensure smooth product exportation, we provide comprehensive certification and standard adaptation services. We assist clients in obtaining international certifications including CE, RoHS, FCC, and ISO9001 to meet import qualification requirements across various countries.
Concurrently, product design strictly adheres to traffic safety standards in regions such as the EU, USA, and Southeast Asia, ensuring local compliance without additional modifications.
Our specialist team conducts thorough consultations to clarify key details including application scenarios, functional requirements, procurement volumes, delivery timelines, and budget parameters. Based on these discussions, we develop tailored product design proposals covering core aspects such as functionality, aesthetics, and materials, supplemented by 3D renderings for visual reference.
Following initial proposal completion, we iteratively refine designs according to your feedback until mutual agreement is reached and the solution is confirmed.
Upon scheme confirmation, we initiate rapid prototyping using specialised manufacturing equipment, delivering samples within 7–15 working days. Samples undergo comprehensive testing of core metrics including luminous performance, water resistance, pressure resistance, and battery life, with detailed test reports issued to ensure compliance with design standards.
You may conduct field testing of samples. Any modification requests will be promptly addressed until samples are confirmed satisfactory.
Following sample approval, we formulate a detailed production plan, allocating capacity according to delivery timelines while maintaining real-time oversight of progress. Multiple quality control checkpoints are established throughout manufacturing—from raw material intake and semi-finished processing to finished goods dispatch—ensuring rigorous inspection at every stage for product consistency and quality stability.
Throughout production, we provide regular progress updates, enabling you to monitor manufacturing status in real time and eliminating concerns about delivery delays.
Tailored packaging incorporating shockproof, moisture-proof and impact-resistant features is employed according to product characteristics and transport methods to prevent damage during transit. We collaborate closely with reputable logistics providers to offer diverse shipping solutions including sea, air and land transport, ensuring secure and punctual delivery.
Post-delivery, our comprehensive after-sales service includes: detailed installation manuals with video guidance, 24-hour online technical support, and a 2-3 year warranty on core components. Should any quality issues arise, prompt repair or replacement services are provided.
Client Requirements: Adapted for Europe's cold, rainy climate; ≥10-day endurance during overcast/rainy conditions; CE certification compliance; low-brightness design to prevent light pollution; enhanced night-time safety for rural roads.
Custom Solution: High-efficiency monocrystalline silicon solar panels paired with high-capacity lithium batteries to boost energy storage efficiency in low-light environments; low-brightness constant-on mode to eliminate glare; housing constructed from low-temperature-resistant engineering plastics with upgraded IP68 waterproof rating.
Project Outcomes: Delivered over 10,000 units operating reliably for two years without faults. Significantly improved night-time visibility on rural roads, reducing night-time accident rates by 40%, earning high client recognition.
Client Requirements: Night-time visitor guidance for scenic areas, requiring intelligent sensing functionality (non-illuminated when unoccupied, activated upon proximity), soft green light colour, portable design, and suitability for humid, rainy, corrosive environments.
Custom Solution: Integrated infrared sensor modules to achieve ‘on-demand illumination’ energy savings; selected green low-brightness LED chips to complement scenic ambience; Employed suction cup mounting for temporary, relocatable deployment; stainless steel casing enhanced corrosion resistance.
Project Outcomes: Over 5,000 units deployed, ensuring visitor safety whilst preventing light pollution from disrupting natural nightscapes. Perfectly aligned with eco-tourism principles, becoming a distinctive safety feature.
Client Requirements: Flush-mounted design (level with ground surface), capable of withstanding heavy vehicle rolling (compression resistance ≥60 tonnes), synchronised flashing functionality to enhance pedestrian crossing visibility, and compliance with FCC certification.
Custom Solution: Employed thickened aluminium alloy casing with optimised structural design for enhanced compression resistance; integrated synchronised flashing control modules linked to pedestrian crossing signals; IP68 waterproof rating for urban complexity; designed and manufactured to US traffic standards with FCC certification.
Project Outcomes: Deployed across 20+ urban crossings, achieving 70% improved pedestrian visibility and 55% reduction in vehicle-pedestrian collisions, establishing a benchmark for urban road safety upgrades.
Comprising over 15 specialist R&D engineers with an average of 5+ years' industry experience, deeply specialised in solar-powered stud customisation with extensive technical expertise and innovation capabilities. Equipped with dedicated R&D laboratories to rapidly address diverse custom needs and efficiently develop tailored solutions.
Holding over 20 national patents, mastering core technologies including high-efficiency energy storage and intelligent control systems, providing robust technical foundations for premium bespoke products.
Our 10,000+ square metre production base features automated assembly lines with a monthly output exceeding 50,000 sets, enabling seamless handling of both small-batch custom orders and large-volume bulk orders. Advanced equipment and processes guarantee product precision and consistency.
A rigorous quality management system, certified to ISO9001, implements end-to-end quality control, ensuring every product meets design specifications with consistent, reliable quality.
Long-term, in-depth collaborations with renowned raw material suppliers guarantee stable material quality, ample supply, and advantageous procurement pricing. By integrating resources across R&D, production, and sales, we eliminate intermediaries, directly providing customers with cost-effective customised products.
Flexible order handling accommodates small-batch customisation starting from 100 units, while tiered discounts are offered for large-volume orders to meet diverse procurement requirements.
A dedicated international trade team provides multilingual communication support in English, Spanish, French and other languages. Well-versed in international trade procedures and customs clearance regulations across nations, we deliver end-to-end trade assistance.
We provide bespoke certification services, assisting clients in obtaining various international certifications to ensure smooth product importation. Our 24-hour online technical support includes on-site installation guidance for overseas projects, comprehensively addressing usage concerns.
We accommodate small-batch customisation with a minimum order quantity of 100 sets. For large-volume orders, tiered pricing with enhanced competitiveness is available, subject to detailed negotiation based on order volume.
Sample production takes 7–15 working days, while bulk production requires 20–45 working days. Specific timelines may be flexibly adjusted according to customisation complexity and order volume, with delivery prioritisation assured.
Yes. We can assist clients in obtaining various international certifications such as CE, RoHS, FCC, and ISO9001, ensuring products meet import requirements for target markets and facilitate smooth customs clearance.
Prior to mass production, we confirm samples with clients to ensure they meet custom specifications. Should mass-produced items deviate from confirmed sample standards due to our fault, we will either remanufacture free of charge or provide a refund per agreement, safeguarding client interests.
Yes. We supply comprehensive installation manuals and video tutorials to facilitate smooth setup. Core components carry a 2-3 year warranty with 24-hour online technical support. For on-site maintenance, we coordinate visits from qualified technicians.
As a specialised Chinese manufacturer of customised solar road studs, we leverage robust R&D capabilities, advanced production capacity, a comprehensive service system, and extensive international project experience to deliver personalised, high-quality custom solutions to global clients.
We consistently prioritise client requirements, uphold quality standards, and refine service processes, striving to become your enduring, trusted partner. Whatever your customisation needs, we welcome your enquiries at any time.
Let us advance together, illuminating safety across every road worldwide with professionally tailored solar road studs.
